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TECHNOLOGY LAYERS

Seven systems. One vehicle.

These technical layers validate motion, navigation, docking, safety, and operation after a solution architecture has been selected.

7 SYSTEMS

From motion to charging, everything works together.

Each layer is adapted to the application, then validated with the complete vehicle during FAT.

01 · MOTION

Inogec Omnidirectional driving system

Omnidirectional driving system uses INOGEC’s patented omniwheel track technology.

Lateral and diagonal travel plus on-the-spot rotation for dense layouts and restricted spaces.

Technical details ↓
02 · NAVIGATION

Adaptive navigation (BlueBotics)

From manual remote control to full autonomy.

Natural navigation adapts to the site’s automation level and operating needs.

Technical details ↓
03 · SAFETY

360° safety awareness

Safety LIDAR and 3D vision.

Complete perimeter coverage with transparent interlocking to the customer’s safety systems.

Technical details ↓
04 · ALIGNMENT

Intelligent alignment system

Millimetre-level LIDAR docking.

Onboard LIDAR detects references and dynamically corrects docking to carts, dollies, or tables.

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05 · TANDEM

Tandem mode / 2-AGV sync

Two vehicles, one load.

Two AGVs synchronize wirelessly to move an oversized load as one coordinated system.

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06 · ENERGY

Energy & charging

Autonomous docking stations.

Opportunity charging is built into the duty cycle and the route’s natural waiting points.

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07 · RELIABILITY

Engineered for reliability

Industrial components. Built to last.

Durable materials, industrial components, and high-performance electrical systems for demanding manufacturing environments.

Technical details ↓
TECHNICAL LAYERS · 01–07

Technical details and integration.

Final values depend on the load, duty cycle, environment, and configuration selected during engineering.

01

Inogec Omnidirectional driving system

Omnidirectional driving system uses INOGEC’s patented omniwheel track technology. Each wheel module is independently steered and driven, allowing the vehicle to translate in any direction without rotating the chassis.

Depending on configuration and layout, this architecture can reduce aisle width by up to 40%, dock without a turnaround maneuver, and move large or eccentric loads through restricted openings.

  • Patents · CA3117719C · US11919583B2 · EP3870501B1
  • Motion · 360° lateral, diagonal and in-place rotation
  • Wheel modules · Independently steered and driven
  • Aisle reduction · Up to 40% depending on configuration
  • Resolution · Millimetre-range positioning depending on application and configuration

USED IN · Platform Series · Lift Series · Custom

02

Adaptive Navigation (BlueBotics)

Inogec integrates BlueBotics ANT® natural navigation as its standard autonomy stack. The architecture is used on vehicles ranging from compact AMRs to heavy-payload AGVs rated up to 30 tonnes depending on configuration.

Natural navigation reads the plant’s existing geometry (walls, columns and racking) to localize without floor magnets, reflectors, or QR codes. Vehicles can be re-tasked and layouts changed without reinstalling infrastructure.

The same vehicle can provide manual remote control, semi-autonomous operation, and full autonomy according to the site’s operating needs.

  • Stack · BlueBotics ANT® and natural navigation
  • Modes · Manual, semi-autonomous, and autonomous
  • Localization · SLAM using existing geometry
  • Infrastructure · No floor magnets or reflectors required
  • Re-tasking · No infrastructure changes

USED IN · Platform Series · Lift Series · Custom

03

360° Safety Awareness

The safety architecture is designed around ISO 3691-4 according to project scope and configuration. Redundant safety LIDARs create protective fields around the chassis and carried load, including loads that overhang the vehicle footprint.

3D anticollision cameras add height-aware detection for forks, mezzanines, and cantilevered loads. Dynamic safety zones adapt to speed, steering angle, and load presence.

Safety I/O can integrate through hardwired interlocks, Profisafe, or CIP Safety according to the customer architecture.

  • Architecture · ISO 3691-4 according to configuration and scope
  • Sensing · Safety LIDAR and 3D anticollision cameras
  • Coverage · 360° around chassis and load
  • Zones · Dynamic according to speed, steering, and load
  • Interlocks · Profisafe, CIP Safety, or hardwired depending on configuration

USED IN · Platform Series · Lift Series · Custom

04

Smart Alignment System

Smart Alignment adds a docking layer over natural navigation. Before insertion or transfer, the vehicle detects reference geometry (a tag, reflector or cart feature) and continuously corrects its alignment.

This correction provides repeatable handoff to pallets, molds, dies, conveyors, presses, and robots without manual operator guidance.

Repeatability is tuned to the application; it is typically ±5 mm for pallets and can be tighter for dies and tooling depending on configuration.

  • Repeatability · ±5 mm typical, depending on application and configuration
  • Sensing · LIDAR and tags or reflectors
  • Cycle · Continuous real-time correction
  • Use · Pallet, mold, die, and cart docking
  • Operator · Handoff without manual guidance

USED IN · Platform Series · Lift Series · Custom

05

Tandem / Dual-AGV Sync

Tandem mode wirelessly pairs two vehicles that share trajectory, speed, and safety state in real time so they operate as one virtual vehicle.

The architecture addresses long, heavy, or eccentric loads such as wind blades, fuselages, long beams, and oversized fixtures. A safety stop from either vehicle stops the pair.

The same fleet can run solo or in tandem. Combined capacity can reach up to 60 tonnes depending on the vehicles, load, interface, and selected configuration.

  • Synchronization · Wireless and real-time
  • Capacity · Up to 60 t depending on combined configuration
  • Applications · Blades, fuselages, long beams, and fixtures
  • Safety · Either vehicle’s stop halts the pair
  • Flexibility · Solo or tandem with the same fleet

USED IN · Platform Series · Custom

06

Power & Charging

Inogec vehicles can use 48 V Li-ion NMC battery packs sized to the duty cycle. Autonomous stations can be placed at route break points for charging during natural operating pauses.

Battery state of charge and state of health report to the fleet manager; charging cycles can be logged for warranty and predictive maintenance.

Depending on charger, battery, and duty-cycle configuration, a 5–15 minute opportunity charge can support continuous operation up to 24/7.

  • Battery · 48 V Li-ion NMC depending on configuration
  • Charging · Autonomous docking stations
  • Strategy · Opportunity charging, up to 24/7 depending on duty cycle
  • Fast charge · 5–15 min depending on configuration
  • Monitoring · State of charge and state of health

USED IN · Platform Series · Lift Series · Custom

07

Engineered for Reliability

Inogec vehicles are engineered for heavy, demanding manufacturing environments such as foundries, paper mills, coil yards, and body shops.

Frames use welded steel with industrial paint. Drivetrains use industrial motors and gearboxes; electronics can be installed in sealed cabinets with positive-pressure ventilation depending on the environment.

Each vehicle goes through bench testing, FAT in Sherbrooke, and SAT at the customer site. An MTBF target above 20,000 hours remains a design objective that depends on configuration, use, and operating conditions.

  • Frame · Welded steel and industrial paint
  • Motors · Industrial with sealed gearboxes
  • Cabinets · Sealed, optional positive pressure
  • Validation · Bench, FAT, then SAT
  • MTBF target · Designed > 20,000 h depending on configuration and use

USED IN · Platform Series · Lift Series · Custom